7 Easy Ways To Make Pellet Grill Smoke More

As an avid griller, I’m always looking for ways to get more flavorful smoke into my meats. Pellet grills are convenient but sometimes need more authentic smoked taste.

In this blog post, I’ll share my top tips for getting thicker, tastier smoke from your pellet grill based on my years of experience grilling and smoking meat.

From using smoke tubes to changing pellet flavors, I’ll cover simple modifications you can make to transform your pellet grill into a severe smoking machine.

These easy tweaks will help you achieve competition-worthy BBQ right in your backyard without buying an expensive traditional offset smoker.

Whether cooking brisket, pork shoulders, ribs, or chicken, you’ll learn how to make your pellet grill extra smoke like a pro.

Why Can’t My Pellet Grill Produce Enough Smoke?

Pellet Grill Produce Enough Smoke

As an avid barbecue enthusiast, pellet grill owners face one of the most common frustrations: a need for smoke flavor. Getting thick, billowing smoke from a pellet grill can be tricky compared to traditional offset smokers. However, you can transform your pellet grill into a smoke-generating machine with a few simple tweaks and technique changes.

1. Ensure you are using quality wood pellets. Bad wood pellets can smolder inconsistently. Opt for pellets from flavorful hardwoods like hickory, maple, applewood, or mesquite.

The quality and composition of the pellets impact the smoke profile. Also, skip blends containing filler woods like alder or oak, as they burn hotter and cleaner.

2. Check to make sure you are following the proper lighting procedures for your specific pellet grill model.

Things like priming the auger, preheating for 15-20 minutes, and igniting correctly are vital to clean starts and consistent smoke. Always preheat to at least 225-250°F before cooking.

3. Keeping your grill clean is key. Regularly vacuum the firepot to remove excess ash buildup and grease drippings in the base.

Ash accumulation and grease can disrupt proper airflow. Also, use a cover to protect your grill from external weather and moisture when not in use.

4. Utilize smoke-boosting techniques while cooking, like using a smoke tube, spritzing with water or juice, wrapping at stall point, and avoiding flips.

Adjust heat settings periodically to prevent the pellets from burning too efficiently. You can make your pellet grill perform like an old-fashioned smoker with the right tricks.

How To Get More Smoke From Your Pellet Grill (7 Methods)

Get More Smoke From Your Pellet Grill

Unlike charcoal smoker or offset smokers, the convenience of pellets comes at the cost of a less pronounced smokey flavor. However, you can make several effective tweaks to coax more billowing smoke out of your pellet grill.

  1. Use 100% hardwood pellets made from dense woods like hickory, maple or mesquite. Blends with filler woods like oak burn hotter and cleaner. Always opt for quality pellet brands known for robust flavor.
  2. Add a smoker tube. These stainless steel tubes hold wood chips or pellets to generate supplementary smoke alongside your pellet fire. Cold smoking tubes work best.
  3. Spritz your cold meat with apple juice, apple cider vinegar or water periodically during cooking. The moisture helps offset the dry heat, promoting more smoke. Avoid over-spritzing, though.
  4. Wrap meat at the stall point. As moisture evaporates during the cook, wrapping your brisket or ribs in butcher paper retains moisture and compounds the smoke effects.
  5. Adjust your pellet grill’s P-setting or smoke setting to circulate more or less air. Reducing airflow makes pellets smolder.
  6. Use the “start-up” mode and let pellets pre-burn for 15+ minutes before each cook while the grill heats. Wait to start cooking.
  7. Periodically turn your grill down 50 degrees or so during low and slow cooking sessions. This prevents the over-burning of pellets.

You can transform your pellet grill into a severe smoker with the proper techniques. The secret lies in extending the smoldering time of the wood pellets.

What Is The Best Type Of Wood To Use For Smoking With A Pellet Grill?

What is the best wood pellet fuel for imparting optimal smokey flavor when cooking low and slow on a pellet grill? While pellet grills are incredibly convenient, finding a suitable wood pellet variety is key to making your taste-smoking food authentically.

1. Mesquite pellets 

This dense wood imparts an intense, earthy white smoke flavor perfect for beef and some pork cuts. The bold smokiness pairs are great with brisket and ribs. However, use mesquite sparingly or blended as it can overpower.

2. Hickory pellets

The quintessential wood for smoking, hickory produces a rich, robust, bacon-like smoke flavor ideal for pork, chicken, and ribs. It’s a versatile, medium-smoke profile.

3. Maple pellets

With its milder, sweeter smoke, maple wood pellets are great for poultry and fish. It adds great flavor without overwhelming it. Blend with stronger woods.

4. Cherry pellets

Slightly sweet and fruity, cherry wood smoke is fantastic with pork loins, bacon, ham, and game birds. It gives a deliciously delicate flavor.

5. Apple pellets

Applewood smoke imparts a mild, fruity smoke ring for chicken, turkey, and fish. It provides a great balance to stronger woods in blends.

Avoid filler woods like alder and oak or blends with high oak content, as they burn hotter and produce less smoke flavor. Always opt for 100% flavor wood pellets. While mesquite and hickory are bolder, fruit and maple woods offer versatility for different proteins. With the right wood pellet type of grill can produce authentically smoky barbecue.

How To Get The Best Smoke Flavor From Your Wood Pellet Grill?

As a longtime barbeque enthusiast, maximizing smoky flavor from my pellet grill is a top priority. While convenient, pellet grills can lack the bold smoke profile of traditional offset smokers. However, you can coax delicious smokey flavor with a few simple techniques.

First, use quality 100% hardwood pellets – no blends. Opt for flavorful woods like hickory, maple or mesquite rather than oak or alder. The composition and density of the pellets greatly impact smoke levels.

Always properly preheat your grill for at least 15 minutes before cooking. This ensures clean ignition and burning of the pellets for maximum smoke.

Consider adding a smoker tube loaded with pellets or chips for supplementary smoke while cooking. The tubes smolder alongside your food.

Spritz brisket, pork, and poultry periodically with an apple juice or cider vinegar spritz. This adds moisture to encourage more thin blue smoke.

Finally, feel free to occasionally lower the internal temperature setting if pellets are burning too hot. Some fluctuation helps achieve better smoke infusion.

Your pellet grill can achieve an incredibly smoky barbecue full of deep, rich flavor with the right fuel, proper prep, and tweaks during the cook. A few simple techniques go a long way.

What Are The Negatives Of A Pellet Grill?

Pellet grills have surged in popularity thanks to their convenience, versatility and ability to impart smoke flavor. However, there are some potential downsides to be aware of if you consider a pellet grill.

pellet grills can lack some of the deep, rich smoky flavor traditional offset stick burners produce. The condensed hardwood pellets burn efficiently, leaving a less pronounced smoke flavor on food. This con can be mitigated with smoker tubes or wood chips.

Pellet grills also rely heavily on electricity. Power outages or burner electrical component failures can put your cookout on hold. You’re also limited to cooking in areas with access to power outlets.

The firepot and interior components require regular maintenance and cleaning for optimal efficiency. Ash buildup and improper heat circulation will affect performance. Proper pellet grill maintenance is key.

Some pellet grills can lack precision temperature control, frequently fluctuating +/- 20 degrees or more from set points. Look for PID controllers for tighter regulation.

For most backyard grillers, the benefits of pellet grills far outweigh these limitations. Just be aware of potential drawbacks compared to other fuel types. You can make seriously delicious BBQ with a quality pellet grill and proper use.

Tips For Smoking On A Pellet Grill

Getting incredible smoke flavor from a pellet grill requires some strategy. Through trial and error, I’ve learned these tips for smoking success:

  1. Use 100% flavor wood pellets – Hickory, cherry, maple, and mesquite impart the best smoke, not blends. Avoid too much oak.
  2. Always preheat your grill for at least 15 minutes at 225-250°F before cooking. This ensures clean pellet ignition.
  3. Add a smoker box loaded with pellets for supplementary smoke alongside your food. The tube has a really stronger smoke flavor.
  4. Spritz large cuts of meat like brisket and pork shoulders periodically with apple juice/cider vinegar. This prevents pellet overburning.
  5. Wrap meat at the stall point in butcher paper to push through and compound smoke effects.
  6. Start meat at 275°F for 1-2 hours, then drop temp to 225-250°F to finish cooking low and slow.
  7. Use the grill’s smoke or P setting to increase pellet smoldering time if possible.
  8. Perform frequent cleanings and remove ash buildup to maximize efficiency.
  9. Use a cover when not in use to protect the grill from the weather.

With the proper techniques, your pellet grill can achieve a thick, mouthwatering smoke flavor on par with traditional stick burners. You need the right strategy.


Through trial and error with my pellet grill, I’ve dialed ineffective methods to coax a more robust smoke flavor that rivals traditional offset smokers.

While it takes some tweaking, with quality pellets, proper grill setup, and smoke-boosting techniques during the cook, you can achieve competition-level barbecue right in your backyard.

Next time you use your pellet grill, try out a few of these simple tips. You’ll be amazed by the thick, mouthwatering strong smoke flavor you can produce.

Smoking meat low and slow on a pellet grill results in an incredibly tender, finger-licking delicious barbecue full of authentic smoky goodness. Your family and friends will think you’ve been tending an offset all day!


Are Pellet Smokers Unhealthy?

No, smoker pellets are not inherently unhealthy to use. The wood pellets burn efficiently and cleanly, producing far less harmful compounds than charcoal grills. As long as you operate it properly, a pellet smoker is one of the healthier cooking methods for intact muscle meats like brisket and chicken.

Is It Worth Buying A Pellet Grill?

Yes, purchasing a pellet smoker grill is a worthwhile investment for most backyard barbecue enthusiasts. Pellet grills provide a versatile, convenient cooking option by combining the benefits of gas grills and smokers. They allow you to grill hot and fast or smoke low and slow with good flavor and little fuss.

What Part Of Pellet Grill Is Hottest?

The firepot is the hottest part of a pellet grill, where the pellets ignite and burn. Temperatures in the firepot can reach over 600°F. The cooking chamber area directly above the firepot will also be the hottest zone, around 350-400°F or more. Handle these areas cautiously to avoid burns.

What Flavor Pellets Are The Best?

The best pellet grill wood varieties for optimal smokey flavor are hickory, maple, cherry, and apple wood. These hardwood logs impart robust, rich smoke perfect for brisket, pork, poultry, ribs and more. Avoid filler woods like oak and alder or blends that use too much of them. Opt for 100% flavor wood pellets.

At What Temp Do Pellets Smoke?

Wood pellets begin to smoke around 225-250°F once ignition occurs and combustion gets underway in the grill’s firepot. For optimal thin blue smoke production when cooking low and slow, keep the grill temperature between 225-275°F. Excessively high temperatures cause the pellets to burn up too quickly.

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